AI + Digital Twin for Production

    Predictable Production. Realistic Plans in Minutes.

    Polaris combines ERP data with a manufacturing digital twin to optimize schedules, reveal bottlenecks, and improve on-time delivery—with measurable KPI impact.

    • Constraint-based scheduling (resources, skills, shifts, buffers)
    • What-if simulation for disruptions and mix changes
    • KPI cockpit: lead time, WIP, utilization, OTD

    No credit card • guided onboarding • tailored to your use case

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    Analytics & Reports
    Improvement View
    Operations Dashboard
    Optimization View

    Trusted by leading companies in Aerospace, Automotive & Engineering

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    Fraunhofer Logo
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    Jumo Logo
    Liebherr Logo
    Pfannenberg Logo
    Silhouette Logo
    Airbus Logo
    Dungs Logo
    Eismann Logo
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    Fraunhofer Logo
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    Jumo Logo
    Liebherr Logo
    Pfannenberg Logo
    Silhouette Logo
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    Modular Tools for Every Need

    Use the modules that fit your operations best and scale as your needs evolve. All while closing the loop of continuous improvement.

    Build a data-based Value Stream & Business Swim Lane Map to visualize flow, bottlenecks, and waste—linked directly to KPIs and improvement actions.

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    Polaris VSM / BSM – software interface screenshot

    Why Polaris

    Connect your data, model your reality, and improve performance—from bottleneck insight to executable plans and KPI impact.

    Plug & Play

    Get value fast—connect ERP/Excel/shopfloor data or start with a lightweight model. Polaris turns scattered data into a usable process view within days, not months—so teams stop debating numbers and start improving.

    1

    One Platform

    One connected workflow for mapping, simulation, planning, and execution. No handovers between tools, no KPI gaps—insights flow directly into actions, and actions feed back into measurable results.

    2

    Built for Complexity.

    Designed for real-world constraints—product mix, changeovers, skills, shifts, routing, buffers, and disruptions. Polaris creates feasible plans and reliable scenarios even when conditions change daily.

    3
    References

    Trusted by Industry Leaders

    See how leading companies transform their operations with Polaris.

    Silhouette

    Streamlining Operations with Material Flow Simulation at Silhouette

    "The use of Polaris IMS was the next step towards the Smart Factory for our organization. It's not just about making processes more efficient; It's about planning our future business in advance. With Polaris IMS it's possible to digitally capture our operation model, allowing us to simulate multiple scenarios and take lens production to the next technological level."

    Antje Herold

    Head of Operations

    Open Reference
    Airbus

    Intelligent Automated Production Planning and Control

    "The tools provided by Polaris have contributed to our actions to bring more structure to our production. They have enabled us to reduce the lead time, collaborate more efficiently, respond quickly to emerging issues, automate the coordination of quality management, and optimize processes."

    Oriol Montana

    Oriol Montana

    Production Manager

    Open Reference
    Everllance

    Intelligent Production Planning Simulation

    "The Polaris simulation helped us identify problems in our planning data. It showed that the previously planned product mix at the site would not be achievable in this form. This makes it an important instrument for strategic planning. The visualizations of the simulation results are a useful tool in discussions with decision-makers."

    Alexander Cordes

    Strategic Planning Lead

    Open Reference
    Up To
    0%
    Lead time reduction
    Average decrease in production cycle time
    Up To
    0%
    Capacity optimization
    Improvement in machine utilization rates
    Up To
    0%
    Quality improvement
    Reduction in schedule deviations and missed deadlines
    Industries

    Expertise in Key Industries

    Over 25 years of experience in Europe's most demanding manufacturing environments. We understand your processes.

    Aerospace & Aviation

    Highest precision for the aerospace industry. We support suppliers and OEMs with complex manufacturing processes.

    References: Airbus

    Automotive & Mobility

    Just-in-Time and Just-in-Sequence production perfectly orchestrated. From component manufacturing to final assembly.

    References: Magna, Vitesco, ZF, Junghans

    Mechanical Engineering & Automation

    Efficiently manage single-unit to small-batch production. Complex BOMs and variant manufacturing under control.

    References: Karl Dungs, Pfannenberg, Weidmüller, GRASS

    Energy & Infrastructure

    Reliable production planning for critical infrastructure. From power generation to utility technology.

    References: MAN Energy, Siemens Energy, Liebherr